Jeklena prirobnica in cevna prirobnica
Jeklena prirobnica
1.Types: Slip-On, varilni vrat, slepa, vtičnica za varjenje, navojna, trebušna spojka in plošča itd;
2. Standard:
(1) ANSI B16.5, A105 150LB / 300LB / 600LB / 900LB / 1500LB / 2500LB
(2) DIN 2573 PN6 / DIN 2576 PN10 / DIN2502 PN16 / DIN2503 P25-40 / DIN2566 PN16 / DIN2631-2635 RST37.2 ALI C22.8
(3) JIS SS400 ALI SF440 5K / 10K / 16K / 20K / 30K
(4) UNI 2276/2277/2278/6084/6089/6090/2544/2282 / 6091-6093
(5) EN1092 PN6 / PN10 / PN16 / PN25 / PN40 / TIP1 TIP2 TIP 5 TIP 12 TIP 13
(6) BS4504 SANI1123 1000/3, 1600/3, 2500/3, T/D, T/E, T/F prirobnica iz ogljikovega jekla
(7) AS2129 TABELA D / TABELA H / TABELA E Prirobnica iz ogljikovega jekla
(8) GOST 12820-80 / 12821-80 prirobnica iz ogljikovega jekla
3. Debelina stene: Sch10, Sch20, Sch30, STD, Sch40, XS, Sch80, Sch100, Sch120, Sch140, XXS;
4. Razred tlaka: razred 150LBS, 300LBS, 600LBS, 900LBS, 1500LBS, 2000LBS, 3000LBS, 6000LBS, 9000 LBS;
5.Velikost: 1/2" - 24";
6. Površinska obdelava: olje proti rji, črno / rumeno / prozorno / električno pocinkano / vroče pocinkano.
Postopek izdelave cevne prirobnice
1. Kovanje s kalupom
Kovanje s matricami se v celoti imenuje modelno kovanje.Ogreti surovec se postavi v kovaško matrico, pritrjeno na kovaško opremo za kovanje.
a.Osnovni postopek kovanja s kovanjem: brušenje, segrevanje, pred kovanje, končno kovanje, izsekavanje, rezanje robov, kaljenje in drobljenje.Pogosti postopki vključujejo vznemirjanje, vlečenje, upogibanje, prebijanje in oblikovanje.
b.Običajna oprema za kovanje s kovanjem Običajna oprema za kovanje vključuje kovno kladivo, stiskalnico za vroče kovanje, stiskalnico za ravno kovanje in torno stiskalnico.
Na splošno je kakovost kovane prirobnice boljša.Na splošno se proizvaja s kovanjem s fino kristalno strukturo in visoko trdnostjo.Seveda je tudi cena dražja.
Tako lite prirobnice kot kovane prirobnice so običajne metode izdelave prirobnic.Glede na zahteve glede trdnosti komponent, ki se uporabljajo, lahko izberete tudi stružne prirobnice, če zahteve niso visoke.
2. Izrežite prirobnico
Neposredno odrežite disk z notranjim in zunanjim premerom ter debelino prirobnice na srednji plošči, nato pa obdelajte luknjo za vijak in vodno črto.Tako izdelana prirobnica se imenuje rezana prirobnica, največji premer te vrste prirobnice pa je omejen na širino srednje plošče.
3. Valjana prirobnica
Postopek rezanja trakov s srednjo ploščo in nato valjanje v kroge se imenuje valjanje, ki se večinoma uporablja pri izdelavi nekaterih velikih prirobnic.Po uspešnem valjanju zvarite, sploščite in nato obdelajte vodno črto in luknjo za vijak.
kovana jeklena prirobnica dimenzij 150
| Nazivna velikost | Zunanji premer.prirobnice | Debel.prirobnice | premerdvignjenega obraza | Premer pesta na dnu | Dolžina skozi pesto | premervrtine | Št. lukenj | premerlukenj | premervijakov | premerkroga vijakov | Pribl.teža funtov kg | |
| O | C | R | X | Y | B | |||||||
| v | 1/2" | 3.5 | 0,44 | 1.38 | 1.19 | 0,62 | 0,88 | 4 | 0,62 | 1/2 | 2.38 | 1 |
| mm | 88.9 | 11.2 | 35.1 | 30.2 | 15.7 | 22.4 | 15.7 | 12.7 | 60.5 | 0,5 | ||
| v | 3/4" | 3.88 | 0,5 | 1.69 | 1.5 | 0,62 | 1.09 | 4 | 0,62 | 1/2 | 2,75 | 2 |
| mm | 98.6 | 12.7 | 42.9 | 38.1 | 15.7 | 27.7 | 15.7 | 12.7 | 69.9 | 1 | ||
| v | 1" | 4.25 | 0,56 | 2 | 1,94 | 0,69 | 1.36 | 4 | 0,62 | 1/2 | 3.12 | 2 |
| mm | 108 | 14.2 | 50.8 | 49.3 | 17.5 | 34.5 | 15.7 | 12.7 | 79.2 | 1 | ||
| v | 1 1/4" | 4.62 | 0,62 | 2.5 | 2.31 | 0,81 | 1.7 | 4 | 0,62 | 1/2 | 3.5 | 3 |
| mm | 117.3 | 15.7 | 63.5 | 58.7 | 20.6 | 43.2 | 15.7 | 12.7 | 88.9 | 1 | ||
| v | 1 1/2" | 5 | 0,69 | 2.88 | 2.56 | 0,88 | 1,95 | 4 | 0,62 | 1/2 | 3.88 | 3 |
| mm | 127 | 17.5 | 73.2 | 65 | 22.4 | 49.5 | 15.7 | 12.7 | 98.6 | 1 | ||
| v | 2" | 6 | 0,75 | 3.62 | 3.06 | 1 | 2.44 | 4 | 0,75 | 5/8 | 4.75 | 5 |
| mm | 152.4 | 19.1 | 91.9 | 77.7 | 25.4 | 62 | 19.1 | 15.9 | 120.7 | 2 | ||
| v | 2 1/2" | 7 | 0,88 | 4.12 | 3.56 | 1.12 | 2.94 | 4 | 0,75 | 5/8 | 5.5 | 7 |
| mm | 177.8 | 22.4 | 104.6 | 90.4 | 28.4 | 74.7 | 19.1 | 15.9 | 139.7 | 3 | ||
| v | 3" | 7.5 | 0,94 | 5 | 4.25 | 1.19 | 3.57 | 4 | 0,75 | 5/8 | 6 | 8 |
| mm | 190.5 | 23.9 | 127 | 108 | 30.2 | 90.7 | 19.1 | 15.9 | 152.4 | 4 | ||
| v | 3 1/2" | 8.5 | 0,94 | 5.5 | 4.81 | 1.25 | 4.07 | 8 | 0,75 | 5/8 | 7 | 11 |
| mm | 215.9 | 23.9 | 139.7 | 122.2 | 31.8 | 103.4 | 19.1 | 15.9 | 177.8 | 5 | ||
| v | 4" | 9 | 0,94 | 6.19 | 5.31 | 1.31 | 4.57 | 8 | 0,75 | 5/8 | 7.5 | 13 |
| mm | 228.6 | 23.9 | 157.2 | 134.9 | 33.3 | 116.1 | 19.1 | 15.9 | 190.5 | 6 | ||
| v | 5" | 10 | 0,94 | 7.31 | 6.44 | 1.44 | 5.66 | 8 | 0,88 | 3/4 | 8.5 | 15 |
| mm | 254 | 23.9 | 185.7 | 163.6 | 36.6 | 143.8 | 22.4 | 19.1 | 215.9 | 7 | ||
| v | 6" | 11 | 1 | 8.5 | 7.56 | 1.56 | 6.72 | 8 | 0,88 | 3/4 | 9.5 | 19 |
| mm | 279.4 | 25.4 | 215.9 | 192 | 39.6 | 170.7 | 22.4 | 19.1 | 241.3 | 9 | ||
| v | 8" | 13.5 | 1.12 | 10.62 | 9.69 | 1,75 | 8.72 | 8 | 0,88 | 3/4 | 11.75 | 30 |
| mm | 342.9 | 28.4 | 269.7 | 246.1 | 44.5 | 221.5 | 22.4 | 19.1 | 298.5 | 14 | ||
| v | 10" | 16 | 1.19 | 12.75 | 12 | 1,94 | 10.88 | 12 | 1 | 7/8 | 14.25 | 43 |
| mm | 406.4 | 30.2 | 323.9 | 304.8 | 49.3 | 276.4 | 25.4 | 22.2 | 362 | 20 | ||
| v | 12" | 19 | 1.25 | 15 | 14.38 | 2.19 | 12.88 | 12 | 1 | 7/8 | 17 | 64 |
| mm | 482.6 | 31.8 | 381 | 365.3 | 55.6 | 327.2 | 25.4 | 22.2 | 431.8 | 29 | ||
| v | 14" | 21 | 1.38 | 16.25 | 15.75 | 2.25 | 14.14 | 12 | 1.12 | 1 | 18.75 | 90 |
| mm | 533.4 | 35.1 | 412.8 | 400.1 | 57.2 | 359.2 | 28.4 | 25.4 | 476.3 | 41 | ||
| v | 16" | 23.5 | 1.44 | 18.5 | 18 | 2.5 | 16.16 | 16 | 1.12 | 1 | 21.25 | 98 |
| mm | 596.9 | 36.6 | 469.9 | 457.2 | 63.5 | 410.5 | 28.4 | 25.4 | 539.8 | 44 | ||
| v | 18" | 25 | 1.56 | 21 | 19.88 | 2.69 | 18.18 | 16 | 1.25 | 1 1/8 | 22.75 | 130 |
| mm | 635 | 39.6 | 533.4 | 505 | 68.3 | 461.8 | 31.8 | 28.6 | 577.9 | 59 | ||
| v | 20" | 27.5 | 1.69 | 23 | 22 | 2.88 | 20.2 | 20 | 1.25 | 1 1/8 | 25 | 165 |
| mm | 698.5 | 42.9 | 584.2 | 558.8 | 73.2 | 513.1 | 31.8 | 28.6 | 635 | 75 | ||
| v | štiriindvajset" | 32 | 1.88 | 27.25 | 26.12 | 3.25 | 24.25 | 20 | 1.38 | 1 1/4 | 29.5 | 220 |
| mm | 812.8 | 47.8 | 692.2 | 663.4 | 82.6 | 616 | 35.1 | 31.8 | 749.3 | 100 | ||
kovane jeklene prirobnice mere razred 300
| Nazivna velikost | Zunanji premer.prirobnice | Debel.prirobnice | premerdvignjenega obraza | Premer pesta na dnu | Dolžina skozi pesto | premervrtine | Št. lukenj | premerlukenj | premervijakov | premerkroga vijakov | Pribl.teža funtov kg | |
| O | C | R | X | Y | B | |||||||
| v | 1/2" | 3.5 | 0,44 | 1.38 | 1.19 | 0,62 | 0,88 | 4 | 0,62 | 1/2 | 2.38 | 1 |
| mm | 88.9 | 11.2 | 35.1 | 30.2 | 15.7 | 22.4 | 15.7 | 12.7 | 60.5 | 0,5 | ||
| v | 3/4" | 3.88 | 0,5 | 1.69 | 1.5 | 0,62 | 1.09 | 4 | 0,62 | 1/2 | 2,75 | 2 |
| mm | 98.6 | 12.7 | 42.9 | 38.1 | 15.7 | 27.7 | 15.7 | 12.7 | 69.9 | 1 | ||
| v | 1" | 4.25 | 0,56 | 2 | 1,94 | 0,69 | 1.36 | 4 | 0,62 | 1/2 | 3.12 | 2 |
| mm | 108 | 14.2 | 50.8 | 49.3 | 17.5 | 34.5 | 15.7 | 12.7 | 79.2 | 1 | ||
| v | 1 1/4" | 4.62 | 0,62 | 2.5 | 2.31 | 0,81 | 1.7 | 4 | 0,62 | 1/2 | 3.5 | 3 |
| mm | 117.3 | 15.7 | 63.5 | 58.7 | 20.6 | 43.2 | 15.7 | 12.7 | 88.9 | 1 | ||
| v | 1 1/2" | 5 | 0,69 | 2.88 | 2.56 | 0,88 | 1,95 | 4 | 0,62 | 1/2 | 3.88 | 3 |
| mm | 127 | 17.5 | 73.2 | 65 | 22.4 | 49.5 | 15.7 | 12.7 | 98.6 | 1 | ||
| v | 2" | 6 | 0,75 | 3.62 | 3.06 | 1 | 2.44 | 4 | 0,75 | 5/8 | 4.75 | 5 |
| mm | 152.4 | 19.1 | 91.9 | 77.7 | 25.4 | 62 | 19.1 | 15.9 | 120.7 | 2 | ||
| v | 2 1/2" | 7 | 0,88 | 4.12 | 3.56 | 1.12 | 2.94 | 4 | 0,75 | 5/8 | 5.5 | 7 |
| mm | 177.8 | 22.4 | 104.6 | 90.4 | 28.4 | 74.7 | 19.1 | 15.9 | 139.7 | 3 | ||
| v | 3" | 7.5 | 0,94 | 5 | 4.25 | 1.19 | 3.57 | 4 | 0,75 | 5/8 | 6 | 8 |
| mm | 190.5 | 23.9 | 127 | 108 | 30.2 | 90.7 | 19.1 | 15.9 | 152.4 | 4 | ||
| v | 3 1/2" | 8.5 | 0,94 | 5.5 | 4.81 | 1.25 | 4.07 | 8 | 0,75 | 5/8 | 7 | 11 |
| mm | 215.9 | 23.9 | 139.7 | 122.2 | 31.8 | 103.4 | 19.1 | 15.9 | 177.8 | 5 | ||
| v | 4" | 9 | 0,94 | 6.19 | 5.31 | 1.31 | 4.57 | 8 | 0,75 | 5/8 | 7.5 | 13 |
| mm | 228.6 | 23.9 | 157.2 | 134.9 | 33.3 | 116.1 | 19.1 | 15.9 | 190.5 | 6 | ||
| v | 5" | 10 | 0,94 | 7.31 | 6.44 | 1.44 | 5.66 | 8 | 0,88 | 3/4 | 8.5 | 15 |
| mm | 254 | 23.9 | 185.7 | 163.6 | 36.6 | 143.8 | 22.4 | 19.1 | 215.9 | 7 | ||
| v | 6" | 11 | 1 | 8.5 | 7.56 | 1.56 | 6.72 | 8 | 0,88 | 3/4 | 9.5 | 19 |
| mm | 279.4 | 25.4 | 215.9 | 192 | 39.6 | 170.7 | 22.4 | 19.1 | 241.3 | 9 | ||
| v | 8" | 13.5 | 1.12 | 10.62 | 9.69 | 1,75 | 8.72 | 8 | 0,88 | 3/4 | 11.75 | 30 |
| mm | 342.9 | 28.4 | 269.7 | 246.1 | 44.5 | 221.5 | 22.4 | 19.1 | 298.5 | 14 | ||
| v | 10" | 16 | 1.19 | 12.75 | 12 | 1,94 | 10.88 | 12 | 1 | 7/8 | 14.25 | 43 |
| mm | 406.4 | 30.2 | 323.9 | 304.8 | 49.3 | 276.4 | 25.4 | 22.2 | 362 | 20 | ||
| v | 12" | 19 | 1.25 | 15 | 14.38 | 2.19 | 12.88 | 12 | 1 | 7/8 | 17 | 64 |
| mm | 482.6 | 31.8 | 381 | 365.3 | 55.6 | 327.2 | 25.4 | 22.2 | 431.8 | 29 | ||
| v | 14" | 21 | 1.38 | 16.25 | 15.75 | 2.25 | 14.14 | 12 | 1.12 | 1 | 18.75 | 90 |
| mm | 533.4 | 35.1 | 412.8 | 400.1 | 57.2 | 359.2 | 28.4 | 25.4 | 476.3 | 41 | ||
| v | 16" | 23.5 | 1.44 | 18.5 | 18 | 2.5 | 16.16 | 16 | 1.12 | 1 | 21.25 | 98 |
| mm | 596.9 | 36.6 | 469.9 | 457.2 | 63.5 | 410.5 | 28.4 | 25.4 | 539.8 | 44 | ||
| v | 18" | 25 | 1.56 | 21 | 19.88 | 2.69 | 18.18 | 16 | 1.25 | 1 1/8 | 22.75 | 130 |
| mm | 635 | 39.6 | 533.4 | 505 | 68.3 | 461.8 | 31.8 | 28.6 | 577.9 | 59 | ||
| v | 20" | 27.5 | 1.69 | 23 | 22 | 2.88 | 20.2 | 20 | 1.25 | 1 1/8 | 25 | 165 |
| mm | 698.5 | 42.9 | 584.2 | 558.8 | 73.2 | 513.1 | 31.8 | 28.6 | 635 | 75 | ||
| v | štiriindvajset" | 32 | 1.88 | 27.25 | 26.12 | 3.25 | 24.25 | 20 | 1.38 | 1 1/4 | 29.5 | 220 |
| mm | 812.8 | 47.8 | 692.2 | 663.4 | 82.6 | 616 | 35.1 | 31.8 | 749.3 | 100 | ||
kovane jeklene prirobnice mere razred 600
| Nazivna velikost | Zunanji premer.prirobnice | Debel.prirobnice | premerdvignjenega obraza | Premer pesta na dnu | Dolžina skozi pesto | premervrtine | Št. lukenj | premerlukenj | premervijakov | premerkroga vijakov | Pribl.teža funtov kg |
| O | C | R | X | Y | B | ||||||
| 1/2" | 3.75 | 0,56 | 1.38 | 1.5 | 0,88 | 0,88 | 4 | 0,62 | 1/2 | 2.62 | 2 |
| 95.3 | 14.2 | 35.1 | 38.1 | 22.4 | 22.4 | 15.7 | 12.7 | 66.5 | 1 | ||
| 3/4" | 4.62 | 0,62 | 1.69 | 1.88 | 1 | 1.09 | 4 | 0,75 | 5/8 | 3.25 | 3 |
| 117.3 | 15.7 | 42.9 | 47.8 | 25.4 | 27.7 | 19.1 | 15.9 | 82.6 | 1 | ||
| 1" | 4.88 | 0,69 | 2 | 2.12 | 1.06 | 1.36 | 4 | 0,75 | 5/8 | 3.5 | 4 |
| 124 | 17.5 | 50.8 | 53.8 | 26.9 | 34.5 | 19.1 | 15.9 | 88.9 | 2 | ||
| 1 1/4" | 5.25 | 0,81 | 2.5 | 2.5 | 1.12 | 1.7 | 4 | 0,75 | 5/8 | 3.88 | 5 |
| 133.4 | 20.6 | 63.5 | 63.5 | 28.4 | 43.2 | 19.1 | 15.9 | 98.6 | 2 | ||
| 1 1/2" | 6.12 | 0,88 | 2.88 | 2,75 | 1.25 | 1,95 | 4 | 0,88 | 3/4 | 4.5 | 7 |
| 155.4 | 22.4 | 73.2 | 69.9 | 31.8 | 49.5 | 22.4 | 19.1 | 114.3 | 3 | ||
| 2" | 6.5 | 1 | 3.62 | 3.31 | 1.44 | 2.44 | 8 | 0,75 | 5/8 | 5 | 9 |
| 165.1 | 25.4 | 91.9 | 84.1 | 36.6 | 62 | 19.1 | 15.9 | 127 | 4 | ||
| 2 1/2" | 7.5 | 1.12 | 4.12 | 3.94 | 1.62 | 2.94 | 8 | 0,88 | 3/4 | 5.88 | 13 |
| 190.5 | 28.4 | 104.6 | 100.1 | 41.1 | 74.7 | 22.4 | 19.1 | 149.4 | 6 | ||
| 3" | 8.25 | 1.25 | 5 | 4.62 | 1.81 | 3.57 | 8 | 0,88 | 3/4 | 6.62 | 16 |
| 209.6 | 31.8 | 127 | 117.3 | 46 | 90.7 | 22.4 | 19.1 | 168.1 | 7 | ||
| 3 1/2" | 9 | 1.38 | 5.5 | 5.25 | 1,94 | 4.07 | 8 | 1 | 7/8 | 7.25 | 21 |
| 228.6 | 35.1 | 139.7 | 133.4 | 49.3 | 103.4 | 25.4 | 22.2 | 184.2 | 10 | ||
| 4" | 10.75 | 1.5 | 6.19 | 6 | 2.12 | 4.57 | 8 | 1 | 7/8 | 8.5 | 37 |
| 273.1 | 38.1 | 157.2 | 152.4 | 53.8 | 116.1 | 25.4 | 22.2 | 215.9 | 17 | ||
| 5" | 13 | 1,75 | 7.31 | 7.44 | 2.38 | 5.66 | 8 | 1.12 | 1 | 10.5 | 63 |
| 330.2 | 44.5 | 185.7 | 189 | 60.5 | 143.8 | 28.4 | 25.4 | 266.7 | 29 | ||
| 6" | 14 | 1.88 | 8.5 | 8.75 | 2.62 | 6.72 | 12 | 1.12 | 1 | 11.5 | 80 |
| 355.6 | 47.8 | 215.9 | 222.3 | 66.5 | 170.7 | 28.4 | 25.4 | 292.1 | 36 | ||
| 8" | 16.5 | 2.19 | 10.62 | 10.75 | 3 | 8.72 | 12 | 1.25 | 1 1/8 | 13.75 | 115 |
| 419.1 | 55.6 | 269.7 | 273.1 | 76.2 | 221.5 | 31.8 | 28.6 | 349.3 | 52 | ||
| 10" | 20 | 2.5 | 12.75 | 13.5 | 3.38 | 10.88 | 16 | 1.38 | 1 1/4 | 17 | 170 |
| 508 | 63.5 | 323.9 | 342.9 | 85.9 | 276.4 | 35.1 | 31.8 | 431.8 | 77 | ||
| 12" | 22 | 2.62 | 15 | 15.75 | 3.62 | 12.88 | 20 | 1.38 | 1 1/4 | 19.25 | 200 |
| 558.8 | 66.5 | 381 | 400.1 | 91.9 | 327.2 | 35.1 | 31.8 | 489 | 91 | ||
| 14" | 23.75 | 2,75 | 16.25 | 17 | 3.69 | 14.14 | 20 | 1.5 | 1 3/8 | 20.75 | 230 |
| 603.3 | 69.9 | 412.8 | 431.8 | 93.7 | 359.2 | 38.1 | 34.9 | 527.1 | 104 | ||
| 16" | 27 | 3 | 18.5 | 19.5 | 4.19 | 16.16 | 20 | 1.62 | 1 1/2 | 23.75 | 330 |
| 685.8 | 76.2 | 469.9 | 495.3 | 106.4 | 410.5 | 41.1 | 38.1 | 603.3 | 150 | ||
| 18" | 29.25 | 3.25 | 21 | 21.5 | 4.62 | 18.18 | 20 | 1,75 | 1 5/8 | 25.75 | 400 |
| 743 | 82.6 | 533.4 | 546.1 | 117.3 | 461.8 | 44.5 | 41.3 | 654.1 | 181 | ||
| 20" | 32 | 3.5 | 23 | 24 | 5 | 20.2 | 24 | 1,75 | 1 5/8 | 28.5 | 510 |
| 812.8 | 88.9 | 584.2 | 609.6 | 127 | 513.1 | 44.5 | 41.3 | 723.9 | 231 | ||
| štiriindvajset" | 37 | 4 | 27.25 | 28.25 | 5.5 | 24.25 | 24 | 2 | 1 7/8 | 33 | 730 |
| 939.8 | 101.6 | 692.2 | 717.6 | 139.7 | 616 | 50.8 | 47.6 | 838.2 | 331 |
